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Even the most successful e-commerce businesses can run into problems with shipping. While fast and reliable delivery is a cornerstone of customer satisfaction, a poorly designed shipping strategy can drive up costs and harm your reputation. Here are five of the most common mistakes businesses make—and how to avoid them.

1. Ignoring Dimensional Weight Pricing
Carriers like UPS, FedEx, and DHL calculate shipping charges not only by weight but also by package size. Oversized boxes lead to inflated costs even when the item inside is light. Right-sizing packaging is one of the easiest ways to reduce waste and save money.

2. Offering Only One Shipping Option
Customers expect flexibility. Limiting your store to one option—such as standard ground—can result in lost sales. Adding expedited services, local delivery, or even free shipping thresholds can improve conversions and meet customer needs.

3. Overlooking International Challenges
Expanding globally opens new revenue streams but also brings complexity. Failing to plan for customs duties, tariffs, and local delivery standards can cause delays and frustrate international customers. Working with experienced carriers like DHL or using fulfillment services that handle customs paperwork can prevent these issues.

4. Not Leveraging Data and Analytics
Many businesses fail to track delivery performance, customer satisfaction, or average shipping costs per order. Tools such as ShipStation and EasyPost provide analytics dashboards that help identify inefficiencies and optimize processes.

5. Underestimating Returns Management
Returns are inevitable, and without a clear system, they become expensive and chaotic. Services like Happy Returns and Returnly make exchanges and refunds easier while lowering costs. A streamlined returns policy can actually improve customer loyalty.

Final Thoughts
Shipping doesn’t have to be a source of frustration or financial strain. By avoiding these five mistakes—oversized packaging, limited delivery options, poor international planning, lack of analytics, and weak returns management—you can build a shipping strategy that saves money and delights customers. Small adjustments in these areas can lead to significant long-term improvements in profitability and customer satisfaction.